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FITTING
INSTRUCTIONS:
Introduction
This centre roof console is mounted without drilling any
holes in the vehicle. The front mounting bracket on the
console utilises two of the original mounting points for
the genuine plastic roof assembly. The back of the console
is held in place by utilising the interior light screw holes.
The interior light is re-mounted into a pre-cut hole in
the base of the console. The genuine spectacle holder is
also re-mounted into a pre-cut hole in the console. Unfortunately
the genuine map reading lights (the light fitted to the
plastic roof assembly) cannot be mounted into the console.
After market eyeball map reading lights are available. All
wiring can be installed without drilling any holes or cutting
the trim. The wiring for the genuine interior light can
be used to power your radio(s) and after market eyeball
lights. Removal of the genuine roof assembly reveals an
opening in the hoodlining, our consoles have been designed
to take advantage of this opening. The radio fitted into
the front of the console can protrude past the top of the
console, sitting in the space between the hoodlining and
the turret. This design allows the console to be less intrusive,
and allows the front radio to sit further forward making
it easier to see and operate.
STEP 1. Remove the interior
light and the genuine plastic roof assembly.
STEP 2. In most cases the
mounting bracket for the genuine roof assembly can remain
in position. If the radio to be fitted in the front of the
console is 190mm wide or less, leave this bracket in position.
The two screw holes at the front of this bracket are utilised
to hold the front of the roof console in place. Cut two
round sections out of the hoodlining , approximately 25mm
in diametre, to allow acccess to these two screws. Remove
the two front screws in preparation for mounting the roof
console.
STEP 3. Hold the console in
position to check the fit. Make sure you have received the
correct console, in good order, before cutting any holes
in the console.
STEP 4. Remove the mounting
bracket attached to the front of the console. Remove from
this bracket the two console mounting screws that are held
in position with masking tape (leave the masking tape intact).
Remove the spectacle holder from the genuine roof assembly.
Using the screws supplied with the console, mount the spectacle
holder into the hole at the front of the console. Re-fit
the console mounting bracket back onto the console. To allow
screw driver access to the two front console mounting screws,
two holes must now be drilled into the inner casing of the
plastic spectacle holder. Using a 10mm diameter drill bit,
drill two holes through the back of the spectacle holder
in line with the two screw holes in the consoles front mounting
bracket. Replace the front console mounting screws back
into position, ensure that they are held firmly by the masking
tape.
STEP 5. Fit your radio(s)
and accessories into the console - see the "instructions
on installing a radio into a console" and the "radio
fitting kit" supplied with the console. The radio mounted
at the front of the console should be sitting at a 90 degree
angle to the console's facia panel. In most cases the back
of this radio will sit above the console.
STEP 6. Prepare the roof console
to accept the genuine interior light. Firstly, cut out the
vinyl covering the hole in the plywood for the interior
light. The vinyl should be cut flush with the edges of the
hole to allow a clear view when screwing the console into
position. This hole is covered by the base of the light,
cutting this hole will not affect the upholstered finish.
Place the interior light on the base of the console, covering
the hole, with the light switch facing the front of the
console. Ensure that the interior light is sitting flush
on the console and in the centre of the console. Using the
two 20mm, 8 gauge self tapping screws supplied with the
"console fitting kit", screw the interior light
onto the console. Do not attempt to drill any holes through
the upholstery, the self tapping screws do not need a hole
to screw into the console base. Make sure the screws are
not too close to the edges of the plywood hole. Remove the
interior light from the console to allow access to the consoles
rear mounting screw holes. It is now a simple procedure
to re-mount the interior light after the console is fitted.
STEP 7. Install the wiring
and aerial lead(s) before fitting the console. Removal of
the genuine roof assembly reveals an opening in the hoodlining.
Remove the passengers side sunvisor (the passengers side
is easier to work on, if the aerial is mounted on the driver's
side, you may prefer to follow the same procedure on the
driver's side). Remove the grab handle and the plastic trim
on the "A" pillar (the pillar between the windscreen
and the front door). Pull down a section of the pinchweld
(the rubber door seal) next to the "A" pillar.
You now have access to run the wiring from the centre of
the roof to under the dashboard. Pull your wiring across
the roof above the hoodlining from the centre of the roof
to the passenger's door. Be sure to leave enough spare wire
to reach down to the seat. This will make it easier to connect
your wiring to the radio(s) before fitting the console.
The excess wire can be coiled up inside the console.
STEP 8. Place the console
on the seat. Connect the wiring and check that the radio(s)
and accessories are operational before installing the console.
STEP 9. Make sure the interior
light wire is long enough to reach past the base of the
console. A gentle pull will free up some extra length of
this wire. In most cases it will not be necessary to extend
this wire.
STEP 10. Coil up any excess
wire while lifting the console into position. Thread the
interior light wire down through the hole in the console
for the interior light. Press the console firmly onto the
hoodlining. Ensure that all four mounting points line up
with the screw holes in the vehicle. If the console does
not fit neatly onto the hoodlining, the front radio may
be touching part of the mounting bracket for the genuine
roof assembly. Part of this bracket is a small steel tab
with a captive nut attached. Move this tab out of the way
by bending it forward.
STEP 11. Using the screws
provided, attach the front of the console in position. Do
not tighten the screws yet, this will allow the back of
the console to move enough to line up the rear mounting
screw holes.
STEP 12. Using the two 30mm
x 10 gauge self tapping screws and the two washers supplied
in the "console fitting kit", screw the back of
the console to the original interior light mounting screw
holes. The interior light earth wire supplied with the "console
fitting kit" should be attached between the washer
and the head of one of these two mounting screws. You will
need a no.2 phillips head screw driver with a shaft at least
150mm long (the longer the screw driver the easier it will
be to fit the console).
STEP 13. Connect the interior
light wiring plug, then run the earth wire through the hole
in the interior light. Re-mount the interior light onto
the base of the console and use one of the mounting screws
to connect the earth wire to the earth contact point on
the interior light. Position the earth wire so it won't
be affected by the heat generated from the interior light
globe.
STEP 14. Tighten up the front
mounting screws.
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