| Fitting
Instructions for the ST model: STEP
1. Remove the interior light and the genuine plastic roof assembly. STEP
2. In most cases the mounting bracket for the genuine roof assembly can remain
in position. If the radio to be fitted in the front of the console is 190mm wide
or less, leave this bracket in position. The two screw holes at the front of this
bracket are utilised to hold the front of the roof console in place. Remove the
two front screws in preparation for mounting the roof console.
| If the radio
is wider than 190mm, remove the bracket to allow the radio to fit into the roof
space. This bracket can be removed without removing the hoodlining. The two rear
mounting screws can be accessed through the hole in the hoodlining. These two
screws can be removed by using a 10mm socket with a ratchet handle. After removing
the bracket place a piece of foam rubber (or similar) between the hoodlining and
the turret to hold the hoodlining in place. | STEP
3. Hold the console in position to check the fit. Make sure you have received
the correct console, in good order, before cutting any holes in the console. STEP
4. If your console has a Storage/Access Opening remove the carpet on the base
of the storage area. STEP
5. Remove the mounting bracket attached to the front of the console. Remove
from this bracket the two console mounting screws that are held in position with
masking tape (leave the masking tape intact). Remove the spectacle holder from
the genuine roof assembly. Using the screws supplied with the console, mount the
spectacle holder into the hole at the front of the console. Re-fit the console
mounting bracket back onto the console. To allow screw driver access to the two
front console mounting screws, two holes must now be drilled into the inner casing
of the plastic spectacle holder. Using a 10mm diameter drill bit, drill two holes
through the back of the spectacle holder in line with the two screw
holes in the console's front mounting bracket. Replace the front console mounting
screws back into position, ensure that they are held firmly by the masking tape. STEP
6. Fit your radio(s) and accessories into the console - see the "instructions
on installing a radio into a console" and the "radio fitting kit"
supplied with the console. The radio mounted at the front of the console should
be sitting at a 90 degree angle to the console's facia panel. In most cases the
back of this radio will sit above the console. STEP
7. Prepare the roof console to accept the genuine interior light. Firstly,
cut out the vinyl covering the hole in the plywood for the interior light. The
vinyl should be cut flush with the edges of the hole to allow a clear view when
screwing the console into position. This hole is covered by the base of the light,
cutting this hole will not affect the upholstered finish. Place the interior light
on the base of the console, covering the hole, with the light switch facing the
front of the console. Ensure that the interior light is sitting flush on the console
and in the centre of the console. Using the two 20mm, 8 gauge self tapping screws
supplied with the "console fitting kit", screw the interior light onto
the console. Do not attempt to drill any holes through the upholstery, the self
tapping screws do not need a hole to screw into the console base. Make sure
the screws are not too close to the edges of the plywood hole. Remove the
interior light from the console to allow access to the console's rear mounting
screw holes. It is now a simple procedure to re-mount the interior light after
the console is fitted. STEP
8. Install the wiring and aerial lead(s) before fitting the console. Removal
of the genuine roof assembly reveals an opening in the hoodlining. Remove the
passengers side sunvisor (the passengers side is easier to work on, if the aerial
is mounted on the driver's side you may prefer to follow the same procedure on
the driver's side). Remove the grab handle and the plastic trim on the "A"
pillar (the pillar between the windscreen and the front door). Pull down a section
of the pinchweld (the rubber door seal) next to the "A" pillar. You
now have access to run the wiring from the centre of the roof to under the dashboard.
Pull your wiring across the roof above the hoodlining from the centre of the roof
to the passenger's door. Be sure to leave enough spare wire to reach down to the
seat. This will make it easier to connect your wiring to the radio(s) before fitting
the console. The excess wire can be coiled up inside the console. STEP
9. Place the console on the seat. Connect the wiring and check that the radio(s)
and accessories are operational before installing the console. If your console
has a Storage/Access Opening you may wish to position your wiring or fuses at
the back of the console to allow easy access without removing the console. STEP
10. Make sure the interior light wire is long enough to reach past the base
of the console. A gentle pull will free up some extra length of this wire. In
most cases it will be necessary to extend this wire. STEP
11. Coil up any excess wire while lifting the console into position. Thread
the interior light wire down through the hole in the console for the interior
light. Press the console firmly onto the hoodlining. Ensure that all four mounting
points line up with the screw holes in the vehicle. If the console does not fit
neatly onto the hoodlining, the front radio may be touching part of the mounting
bracket for the genuine roof assembly. Part of this bracket is a small steel tab
with a captive nut attached. Move this tab out of the way by bending it forward.
STEP
12. Using the screws provided, attach the front of the console in position.
Do not tighten the screws yet, this will allow the back of the console to move
enough to line up the rear mounting screw holes. STEP
13. Using the two 30mm x 12 gauge self tapping screws and the two washers
supplied in the "console fitting kit", screw the back of the console
to the original interior light mounting screw holes. The interior light earth
wire supplied with the "console fitting kit" should be attached between
the washer and the head of one of these two mounting screws. You will need a no.2
phillips head screw driver with a shaft at least 200mm long for a deep profile
roof console or at least 150mm long for a low profile roof console (the longer
the screw driver the easier it will be to fit the console). STEP
14. Connect the interior light wiring plug, then run the earth wire through
the hole in the interior light. Re-mount the interior light onto the base of the
console and use one of the mounting screws to connect the earth wire to the earth
contact point on the interior light. Position the earth wire so it won't be affected
by the heat generated from the interior light globe. STEP
15. Tighten up the front mounting screws. STEP
16. If your console has a Storage/Access Opening, replace the carpet inside
the storage area. |